More and more homeowners and businesses are creating that warm, easy-to-live-in feeling by taking advantage of their facilities’ largest single surface, their floor. They are using new materials, including artistic stains, to give their concrete floors great individualized looks as well as the easy maintenance qualities of a Class III laboratory.
A recent example is provided by a project Durall Industrial Flooring undertook for John Engstrom Photography (www.engstromphotography.com) near Minneapolis, Minnesota. The goal of the flooring redevelopment work was to enhance the coffee house atmosphere of the photo studio.
Before the development began, Durall created a custom kit of materials tailored for this specific project. The first step was to use Durall’s adhesive remover to remove the glue that remained from the carpeting and tile that formerly covered the warehouse-type facility floor. Because cement is so porous, even floors that look almost free of glue will yield great quantities of adhesive under the leaching action of the chemical removers, preventing future interference with the bonding of the new coatings.
A high-alkaline cleaner was then applied using a rotary scrubber with a stiff nilo grit brush. The high-alkaline degreaser brings the pH of the floor up to nearly 12 as it removes the leftover adhesive and contaminants. Following up with another scrubbing using Dura Klean, an acidic cleaner with water softeners, detergents, and rinse agents, shocks the floor with a pH of 3.5, thereby forcing contaminants and vulnerable cement particles to release from the floor. The acidic cleaner also opens the floor up, allowing the epoxy top coats to create a strong, long-lasting bond. A final scrub rinse and drying left the floor ready to accept repairs and artistic coloring.
The new look for the studio floors was produced using black and red stains shot downward with weed sprayers to give an alternating color look. Before staining began, masking tape was used to simulate a grid pattern, holding stain off mock grout lines. The pattern was laid diagonally across the floor to heighten dimension and interest. Two people, two sprayers, two colors—but just one artist—as the red was laid with the artist’s eye and the helper followed, filling in unsprayed areas with black. Once dry, the tape was removed and two top coats of clear, flat catalyst epoxy were applied, leaving a soft, non-glare surface that is easy to keep clean and lets light softly dissipate.
The resulting floor brings together beautifully the grand wood, soft leather, and natural greenery of a studio that is functional, easy to keep up, and comfortable for those long hours of artistic development.
Durall Industrial Flooring supplies kits of materials that are customized to owner specification and delivered directly to the job site. Kits include full directions and 24/7 help lines staffed by seasoned flooring experts, so professionals and amateurs alike can successfully install a quality floor.
Web visitors can obtain free, job-specific quotes on materials or nationwide turnkey installations by completing a simple questionnaire at http://www.concrete-floor-coatings.com.
For a high-resolution photo example, visit: http://www.concrete-floor-coatings.com/photos/artistic
For more information, contact Harvey Chichester at: harvey@concrete-floor-coatings.com
Phone: 1-800-466-8910 or 952-888-1488 (24/7)
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In the wood flooring industry, the term ‘old growth’ continues to be the subject of interpretation and controversy. At Madera Floors we make it our business to know more about wood than any other company, and to educate our customers so that they can make more informed purchasing decisions. We frequently address questions about ‘old growth’ trees, especially in relation to reclaimed timber. In fact, we have talked with many consumers who thought the terms meant the same thing and were misled into thinking their old growth flooring was the same as our antique reclaimed flooring. Here we define some of the terms and address questions surrounding the mystery of ‘old growth’.
Old Growth refers to established forests that, up until the time trees are cut, have had little or no disruption. Advocates of cutting old growth timbers suggest that pruning selected trees is good for the forest. We disagree. Old growth forests maintain themselves through a natural process that does not include cutting into the delicate fabric woven by nature.
How Old is “Old” Growth? The actual age that determines “old” growth varies depending on the specie, but it refers to the age at which a tree has reached its maturity. For an eastern white pine, it is between 130-150 years, while many of the hardwoods reach maturity at 80 years. But, what is most important is that at maturity and thereafter the old growth tree is still contributing to the ecosystem in which it lives.
Virgin Growth refers to dense stands of various species of hardwood or pine trees that are indigenous to their habitat; they have never been harvested. Many virgin forests are protected, but tragically there are also many that are still being cut today for purposes that include mass-produced wood flooring. Essentially, virgin timber is old growth that has never been cut, while old growth may or may not be virgin timber.
Reclaimed Wood is also referred to as Antique wood, and for us the terms are interchangeable when describing the wood we use to make our floors. We agree that old growth flooring is beautiful; however, we prefer to reuse this majestic timber that was originally cut to build structures that have shaped our history in the United States and in interesting places all over the world.
“Deconstruction” is the core of the reclaimed wood industry. The emphasis is on utilizing materials that have outlived their usefulness and would otherwise be demolished, discarded or left to decay. Deconstruction helps to close the resource loop that we now realize is so valuable in this world of finite resources.In recycling this precious material there is a significant positive environmental impact.
Deconstruction differs from ‘demolition’ in that it is a painstaking process involving the selective dismantlement of building components. We work with experts who carefully manage dismantling projects to preserve the grand dimensions of the beams, posts and floor joists; this will be reflected in your floor as we work to maintain the superior widths and lengths of these ancient timbers.
Demolition, on the other hand, is unfortunately the more common method of taking down a building. Implosion or ‘wrecking-ball’ style demolition is relatively inexpensive and offers a quick method of clearing sites for new structures. Consequently this process results in significant waste and unusable material.
For more information please visit our website at
www.maderafloors.com or our blog www.maderafloors.blogspot.com
Thanks
Hardening soft floors with an Epoxy coating.
Floors are often laid with materials like jib create, that deteriorate from moisture and abrasion. Kitchens, baths, and work areas have liquids and other materials that end up on flooring which can cause spalling, erosion and flaking. A coating of 100% solid epoxy can level those floors and seal them from further damage. By using a squeegee type motion, liquid epoxy can be pulled over floor irregularities allowing them to fill in. Because epoxy is hard and water tight, once sealed further erosion is usually stopped.
Water standing in low spots on floors can often last for days creating safety problems and cleaning issues. During the troweling of floors some uneven ness can create low spots where spilled liquids can form. Low spots or depressions can now be filled in with 100% solid epoxy to bring them to level. Berms can also be adhered within an epoxy floor to contain liquid spills rendering them easy to squeegee out. Often containment of liquids to safe areas is all that is needed to avoid damage to items stored on the same floor.
Epoxy flooring is not only seamless but can be Class III Laboratory qualified. These mold and mildew resistant surfaces are easy to clean with hoses and squeegees. Bleach resistant epoxy flooring can take strong cleaners and heavy abrasion.
Epoxy floors can be flooded, and scrubbed back into service in minutes. Mold, bacteria, and contaminants can be rinsed off. The surfaces are impervious to penetration by liquid-born contaminants. Even diesel, gas, and oil will not penetrate them and can be washed or wiped up. Old technology floorings, including paint, carpeting, vinyl tile, linoleum, and wood, are subject to severe contamination and damage if flood cleansing is used. Beautiful flood-proof epoxy coated flooring can be used from wall to wall, often including coated vertical surfaces to help further contain liquids.
Durall Industrial Flooring supplies kits of materials that are customized to owner specification and delivered directly to the job site. Kits include full directions and 24/7 help lines staffed by seasoned flooring experts, so professionals and amateurs alike can successfully install a quality floor.
Web visitors can obtain free, job-specific quotes on materials or nationwide turnkey installations by completing a simple questionnaire at http://www.concrete-floor-coatings.com.
For a high-resolution photo example, visit: http://www.concrete-floor-coatings.com/photos
For more information, contact Harvey Chichester at: harvey@concrete-floor-coatings.com Phone: 1-800-466-8910 or 952-888-1488 (24/7)
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